Radio Frequency and Thermal Seal Tools

Progressive Service Die Company is an industry leading manufacturer of both Radio Frequency and Thermal Seal & Trim tooling. 

RF seal tools use Radio Frequency energy to weld layers of certain compatible materials together (vinyl films and other similar materials). Some brass RF seal tools are used as seal-only tooling. Others have a brass "tear seal" profile machined into the seal face which allows sealing and trimming operations to be completed simultaneously. For harder to cut materials, an articulating seal and trim die can be used to incorporate a steel cutting edge along with a brass seal face. 

Thermal seal tools use heat to accomplish the welding process. The thermal sealing process can be applied to a wider range of materials including thermoplastics, thinsulate, and other compatible materials. In many cases, these tools can also have trim blades incorporated into the design to accomplish the sealing and trimming operations with one tool.

Progressive Service not only manufactures these seal tools, but also part positioning trays to align layers of materials for welding. We also manufacture positive stops and alignment pin systems to help customers control their presses and get the best performance from their equipment. We also produce heated platen systems that can produce the heat needed to use thermal seal tooling when heaters are not integrated into the tooling itself. 

Our experienced staff is ready and available to help you accomplish all of your RF or Thermal sealing goals. We even have in house testing services available to help determine if one of these processes will work for your material and application. 

This is an articulating brass RF Seal & Trim tool. The brass CNC machined seal is surrounded by a forged trim blade. This tool is also equipped with adjustable positive stops. 

This a typical static mounted RF seal tool. The precision ground brass rule is mounted to a tool and jig aluminum base plate. This combination of tight tolerance materials makes for optimal seal performance. 

Another static mounted RF seal tool. The precision ground brass rule is mounted to a tool and jig aluminum base plate. This combination of tight tolerance materials makes for optimal seal performance.